Chargers

BorgWarner is a leading supplier of chargers for Electric and Hybrid battery power applications.

Our portfolio includes a full range of DC Fast chargers, DC stations, hybrid chargers, high frequency chargers, battery recovery and multi-voltage chargers that provide customers with full-function solutions.

DC Fast Charger

At 120kW power size, Iperion-120, the fast charging station for automotive applications by BorgWarner, can charge one vehicle at full power, or two vehicles simultaneously at a maximum power of 60kW each.

With an output voltage range from 200Vdc to up to 900Vdc, the DC fast charger enables the charge of any vehicle size and of future generation batteries.

Features / Benefits

  • Two completely isolated and independent 60 kW rated (200 A continuous) chargers, that, if needed, can be combined and parallelized to deliver 120 kW on a single plug (200 A max) 
  • 94% efficiency, power factor > 0.97
  • Compatible with standard charging protocols in Europe and North America (CCS, Chademo and GB/T)
  • Output voltage up to 900Vdc
  • Operates up to an altitude of 4.000m and between -30°C and +50°C
  • Flexibility of configuration
  • Long life span (>10 years)
  • OCPP 2.0.1
  • Ethernet, Wi-Fi and Bluetooth communications support
  • Credit card reader with several payment model options

DC Stations

BorgWarner universal charging stations deliver fast, safe and efficient charge to industrial electric machines of any type.
The charging curve can be controlled by the vehicle battery management system (BMS). Multiple interfaces are available for safe and easy integration.

DC Charging Station
Universal DC CHARGING STATION

Features / Benefits

  • Voltage range: 75-950V
  • Current range: 30-500A
  • Real Time Clock, programmable charging times, fast/slow charging periods, time tags included in history logs.
  • Complete electronic protection system: reverse polarity, short circuit, anti-arcing, over-temperature, hot disconnect
  • CAN bus control solutions, custom and standards protocols
  • Outdoor rated enclosure (IP21 and IP54)
  • Operating temperature from -20°C to 50°C

Hybrid chargers

The IGBT-HF Hybrid is a battery charger suitable for industrial traction charging applications (conventional and opportunity).

Hybrid Charger
HYBRID CHARGER

Features / Benefits

  • Voltage range: 24-120V
  • Current range: 30-600A
  • Charging curve programmable for any battery type, including lithium technologies
  • Dual output configuration possibility to charge 2 batteries at once
  • Automatic recognition of different batteries (multi-voltage support)
  • Maximizes battery life, reduces water consumption and maintenance
  • Suitable for conventional, opportunity and fast charging
  • Complete electronic protection system: reverse polarity, short circuit, anti-Arcing, over-temperature, hot disconnect
  • Battery voltage/temperature compensation (battery temperature probe required)
  • Real time clock, programmable charging times, fast/slow charging periods, time tags included in history logs

High frequency Chargers

The high frequency charger is a battery charger suitable for industrial traction charging applications (conventional and opportunity).

High frequency Chargers
HF charger

Features / Benefits

  • Voltage range: 24-80V
  • Current range: 20-240A
  • Very high efficiency (>90% average, >95% peak)
  • Wall-mountable, light and compact
  • Charging curve programmable for any battery type, including lithium technologies
  • Automatic recognition of different batteries (multi-voltage support)
  • Maximizes battery life, reduces water consumption and maintenance
  • Suitable for conventional, opportunity and fast charging.
  • Complete electronic protection system: reverse polarity, short circuit, anti-Arcing, over-temperature, hot disconnect
  • Battery voltage/temperature compensation (battery temperature probe required)
  • Real time clock, programmable charging times, fast/slow charging periods, time tags included in history logs

Battery Discharger

The BDX is an automatic battery analyzer, designed to test the efficiency of industrial batteries.

This equipment can be programmed to discharge the battery with a fixed current value, while keeping the battery voltage under control.

While the discharge is in progress, the control board measures the total capacity (Ampere-Hours) discharged from the battery.

Battery Discharger
BDX battery discharger

Features / Benefits

  • Voltage range: 12-600V
  • Current range: 0-200A
  • Rugged construction for maximum reliability in heavy duty industrial applications
  • Compact and easily portable
  • Parallelable capability, for increasing total discharge current
  • Cycling capability coupled with BorgWarner multi-voltage charger family
  • Complete electronic protection system: soft start, battery polarity reversal and overtemperature
  • Real time clock, discharged capacity, programmable discharging parameters, time tags included in history logs

Multi-voltage charger

The multi-voltage charger is a universal industrial battery charger, digitally controlled and fully programmable.

It can operate with batteries of any type, from individual cells to complete packs, and it can be programmed to support applications of any type (formation, conditioning, recovery, desulphation and regeneration).

The MV features a complete set of charging curves, and the user can complete it by programming new ones, following a very simple procedure.

Multi-voltage charger
Multi-voltage charger

 

Features / Benefits

  • Voltage range: 0-600V
  • Current range: 20-500A
  • Universal Charging capability: multi-voltage, multi-capacity, multi-chemistry, from single cell to full battery packs
  • Full set of standard charging curves programmed with the possibility to add custom curves
  • Complete electronic protection system: soft start, battery polarity reversal, anti-arcing protection (optional) and overtemperature
  • Battery voltage/temperature compensation (battery temperature probe required)

Ferro resonant charger

The RX is a cost-effective and robust battery charger designed for industrial applications.

Ferro resonant charger
Ferro resonant charger

Features / Benefits

  • Voltage range: 12-120V
  • Current range: 20-320A
  • Available in two different curves: constant power and constant power pulsed
  • Robust and reliable construction for indoor applications
  • Simple user interface based on LED
  • Complete electronic protection system: battery undervoltage/overvoltage, black-out of the main supply, emergency timer
  • Worldwide input voltage configurations

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