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Modular Batteries for Commercial Vehicles

With over 130 years of automotive expertise, BorgWarner delivers advanced LFP and NMC battery solutions that power commercial vehicles across Europe and the United States. From 8-meter city buses to articulated models, our reliable batteries support efficient and sustainable urban transit. Our systems are not only high-performing but also proven in the field, with serial deployments demonstrating consistent success. We also supply robust battery solutions for eTrucks, accelerating the shift toward greener logistics and freight operations. All our systems comply with current industry standards and regulations, and are designed to remain future-ready by supporting updates for evolving requirements such as cybersecurity and digital safety.

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Battery System LFP Flat Pack

BorgWarner’s latest LFP Battery Pack delivers efficient performance, rapid charging, and extended lifespan. Its modular design suits commercial vehicles across On-/Off-Highway and Marine applications, meeting the highest safety standards.

Battery System LFP Flat Pack 1
Battery System LFP Flat Pack 2
    • Active thermal management with liquid cooling
    • Long lasting Li-Ion LFP Blade battery cells specifically designed for commercial vehicle applications
    • Voltage and temperature monitoring
    • SOC/SOH analysis
    • Cell to pack design for lightweight and cost-efficiency
    • Integrated Contactor Box and Multi Pack Controller
    • Tailored solutions for specific customer demands available

     

    Standards

    • Tested safety (ECE R10.6, ECE R100.3, UN 38.3, ISO 6469)
    • DNV Type Approval (Marine)
    • Protection classes IP67, IP6K9K
    • Functional safety acc. to ISO 26262
    • Cyber security acc. to ISO 21434
    • Serial production, IATF 16949 compliant
    • Software Update according to ISO 24089
    • Maintenance-free operation
    • Excellent price-performance ratio
    • Highest pack cycles life
    • Highest DoD range with 98,5%
    • Charging capability from 10% to 80% SoC in 30 minutes
    • Outstanding volumetric energy density
    • Integrated multi pack controller
    • Suitable for serial and parallel connection
    • Easy system connectivity
    • Holistic safety management

Battery System LFP High Pack

BorgWarner’s latest LFP Battery Pack delivers efficient performance, rapid charging, and extended lifespan. Its modular design suits commercial vehicles across On-/Off-Highway and Marine applications, meeting the highest safety standards.

Battery System LFP High Pack 1
Battery System LFP High Pack 2
    • Active thermal management with liquid cooling
    • Long lasting Li-Ion LFP Blade battery cells specifically designed for commercial vehicle applications
    • Voltage and temperature monitoring
    • SOC/SOH analysis
    • Cell to pack design for lightweight and cost-efficiency
    • Integrated Contactor Box and Multi Pack Controller
    • Tailored solutions for specific customer demands available

     

    Standards

    • Tested safety (ECE R10.6, ECE R100.3, UN 38.3, ISO 6469)
    • DNV Type Approval (Marine)
    • Protection classes IP67, IP6K9K
    • Functional safety acc. to ISO 26262
    • Cyber security acc. to ISO 21434
    • Serial production, IATF 16949 compliant
    • Software Update according to ISO 24089
    • Maintenance-free operation
    • Excellent price-performance ratio
    • Highest pack cycles life
    • Highest DoD range with 98,5%
    • Charging capability from 10% to 80% SoC in 30 minutes
    • Outstanding volumetric energy density
    • Integrated multi pack controller
    • Suitable for parallel connection
    • Easy system connectivity
    • Holistic safety management

Battery System LFP Cubic Pack

BorgWarner’s latest LFP Battery Pack delivers efficient performance, rapid charging, and extended lifespan. Its modular design suits commercial vehicles across On-/Off-Highway and Marine applications, meeting the highest safety standards.

Battery System LFP Cubic Pack 1
Battery System LFP Cubic Pack 2
    • Active thermal management with liquid cooling
    • Long lasting Li-Ion LFP Blade battery cells specifically designed for commercial vehicle applications
    • Voltage and temperature monitoring
    • SOC/SOH analysis
    • Cell to pack design for lightweight and cost-efficiency
    • Integrated Contactor Box and Multi Pack Controller
    • Tailored solutions for specific customer demands available

     

    Standards

    • Tested safety (ECE R10.6, ECE R100.3, UN 38.3, ISO 6469)
    • DNV Type Approval (Marine)
    • Protection classes IP67, IP6K9K
    • Functional safety acc. to ISO 26262
    • Cyber security acc. to ISO 21434
    • Serial production, IATF 16949 compliant
    • Software Update according to ISO 24089
    • Maintenance-free operation
    • Excellent price-performance ratio
    • Highest pack cycles life
    • Highest DoD range with 98,5%
    • Charging capability from 10% to 80% SoC in 30 minutes
    • Outstanding volumetric energy density
    • Integrated multi pack controller
    • Suitable for parallel connection
    • Easy system connectivity
    • Holistic safety management

Battery System LFP Compact Pack

BorgWarner’s latest LFP Battery Pack delivers efficient performance, rapid charging, and extended lifespan. Its modular design suits commercial vehicles across On-/Off-Highway and Marine applications, meeting the highest safety standards.

Battery System LFP Compact Pack 3
Battery System LFP Compact Pack 4
    • Active thermal management with liquid cooling
    • Long lasting Li-Ion LFP Blade battery cells specifically designed for commercial vehicle applications
    • Voltage and temperature monitoring
    • SOC/SOH analysis
    • Cell to pack design for lightweight and cost-efficiency
    • Integrated Contactor Box and Multi Pack Controller
    • Tailored solutions for specific customer demands available

     

    Standards

    • Tested safety (ECE R10.6, ECE R100.3, UN 38.3, ISO 6469)
    • DNV Type Approval (Marine)
    • Protection classes IP67, IP6K9K
    • Functional safety acc. to ISO 26262
    • Cyber security acc. to ISO 21434
    • Serial production, IATF 16949 compliant
    • Software Update according to ISO 24089
    • Maintenance-free operation
    • Excellent price-performance ratio
    • Highest pack cycles life
    • Highest DoD range with 98,5%
    • Charging capability from 10% to 80% SoC in 30 minutes
    • Outstanding volumetric energy density with 280 Wh/l for fast charging LFP cells
    • Integrated multi pack controller
    • Suitable for serial and parallel connection
    • Easy system connectivity
    • Holistic safety management

Battery System NMC 9 AKM 150 CYC

The modular battery systems offer remarkable flexibility, scalability and safety as well as very high economic efficiency.

Battery System 9AKM 150 CYC 4
Battery System 9AKM 150 CYC 1
Battery System 9AKM 150 CYC 2
Battery System 9AKM 150 CYC 3
    • Removable electronics unit (RCB)
    • Robust stainless steel battery case
    • Active thermal management with liquid cooling
    • Robust and proven control unit (BMU) with redundant safety system (SCU)
    • Multi-level short circuit protection on system level
    • Voltage and temperature monitoring
    • SOC/ SOH analysis
    • 21700 standard battery cells
    • Energy-efficient cell balancing
    • Cell-upgrade with same 21700 form-factor (from 2026)
    • Monitoring during sleep mode (from 2026)

     

    Standards

    • Tested safety (ECE R10.6, ECE R100.3, UN 38.3)
    • DNV Type Approval (Marine)
    • Protection classes IP67, IP6K9K
    • Functional safety acc. to ISO 26262 (from Q4/2025)
    • Cyber security acc. to ISO 21434 (from Q4/2025)
    • Serial production, IATF 16949 compliant

    • Maintenance-free operation
    • Designed for easy repairability (RCB, module exchange)
    • Suitable for multiple battery packs in one application
    • Integrated multi pack controller (from 2026)
    • Holistic safety management
    • Global scaled industrialization
    • High cycle life

Battery System NMC Compact Pack

The modular battery systems offer remarkable flexibility, scalability and safety as well as very high economic efficiency

Battery System 6AKM 100 CYC 4
Battery System 6AKM 100 CYC 1
Battery System 6AKM 100 CYC 2
Battery System 6AKM 100 CYC 3
    • Li-Ion NMC Technology
    • Tested safety and “real world” experience:
      • ISO 26262 – Automotive Functional Safety
      • ISO 21434 – Automotive Cybersecurity
      • ECE R100.3 – Requirements of a Rechargeable Electrical Energy Storage System (REESS) with regard to its
        safetyECE R10.6 – Electromagnetic compatibility
      • (EU) 2023/1542 – European Batteries Regulation
    • Protection classes IP67, IP6K9K
    • Serial production, IATF 16949 compliant
    • 21700 standard battery cells
    • Includes robust and proven control unit (BMU) with redundant safety system (SCU)
    • Multi-level short circuit protection on system level
    • Voltage and temperature monitoring
    • SOC/ SOH analysis
    • Ultra-high energy system and high energy density
    • Excellent 665 V market-fit with space limitations
    • Maintenance-free operation
    • Excellent price-performance ratio
    • High cycle life
    • Active and passive thermal management with liquid cooling
    • Easy system connectivity
    • Removable electronics unit
    • Energy-efficient cell balancing
    • Robust stainless steel battery case
    • Suitable for multi-pack systems

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